Horizon Metal Components

Zinc die casting is used in various industries for manufacturing different types of parts, including:

• Automotive parts: gears, brackets, housings, and handles
• Electronic parts: connectors, housings, and heat sinks

High pressure die casting is used to create important parts in various industries. Some examples of parts that can be produced using high pressure die casting include:

• Engine blocks in the aerospace industry
• Heavy-duty fasteners
• Gearbox casings
• Oil sumps
• Engine mounts

Additional Information:

• Delivery Time: 7 to 9 weeks
• Packaging Details: as par customer requirement

We are engaged in offering Pressure Die Casting to our clients. Our range of all products is widely appreciated by our clients.

Aluminum casting is a kind of metalworking process that involves pouring liquid metal into a mold or form. Aluminum casting may be a variation of this that uses only aluminum and aluminum alloys because of the liquid metal that’s poured into the mold.

Aluminium gravity die castings are used in various industries for creating specialized parts. Some applications include:

• Robotic arms
• Lightweight components for E-bikes
• Medical devices
• Machinery for food manufacturing

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 weeks
• Packaging Details: as par reqvairment

Our High Pressure Metal Castings are engineered to deliver exceptional precision, strength, and surface finish for demanding industrial applications. Using advanced high-pressure die casting technology, molten metal is injected into steel molds under intense pressure — ensuring uniform density, excellent dimensional accuracy, and superior mechanical properties.

These castings are ideal for producing complex, thin-walled, and lightweight components with minimal machining requirements. Available in materials such as aluminum, zinc, and magnesium alloys, they offer outstanding corrosion resistance and durability.

Key Features:

• Manufactured using advanced high-pressure die casting process

• Excellent dimensional accuracy and surface finish

• High strength-to-weight ratio

• Ideal for complex and thin-walled designs

• Corrosion-resistant and durable construction

• Cost-effective mass production with consistent quality

• Customizable in various metals and finishes

Applications:
Widely used in automotive components, aerospace parts, electrical housings, hydraulic systems, machinery, and consumer appliances where precision and strength are critical.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 to 10 weeks
• Packaging Details: as par reqvairment

Our Cast Iron Motor Castings are designed and manufactured with precision to ensure superior performance, durability, and reliability. Made from high-grade cast iron, these motor housings provide excellent strength, rigidity, and vibration resistance — ideal for heavy-duty industrial and electrical motor applications.

Each casting is produced using advanced molding and machining techniques, ensuring dimensional accuracy and a smooth surface finish. With excellent thermal conductivity and corrosion resistance, these castings extend motor life and enhance operational efficiency.

Key Features:

• Manufactured from high-quality cast iron

• Excellent strength and dimensional stability

• Superior vibration and wear resistance

• Precision-machined for accurate fit and finish

• Suitable for various motor sizes and configurations

• Custom designs available as per client specifications

Applications:
Used in electric motors, pumps, compressors, generators, and various industrial machinery, where durability and precision are essential.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 to 10weeks
• Packaging Details: as par reqvairment

Although low-pressure casting is an exceptional choice for automotive components such as engine blocks, wheels, and suspension parts, non-automotive industries such as electronics, machine-building, and pipe assemblies also benefit from its lower machining costs, high volume yield, and exceptional metallurgic quality.

Additional Information:

• Delivery Time: 7 to 9 weeks
• Packaging Details: as par reqvairment

Gunmetal castings are used for various purposes, including:

• Steam and hydraulic castings
• Valves
• Gears
• Statues
• Small objects like buttons

Additional Information:

• Delivery Time: 7 to 8 weeks
• Packaging Details: as par customers reqvairment

Cast iron is used in a wide variety of applications, including machinery, plumbing, heating and cooling, transportation, and construction. Some specific uses of cast iron include:

• Automotive parts
• Cookware and utensils
• Anchors for ships
• Stoves and firebacks

Additional Information:

• Production Capacity: 100000
• Delivery Time: 8 to 10 weeks
• Packaging Details: as par customer preference

Metal Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 weeks
• Packaging Details: as par reqvairment

Lost foam casting is a versatile technique used in various industries for manufacturing engine parts, gears, components, and intricate artistic pieces. It is best used for parts with complex geometries, internal passages, thin walls, and intricate designs

Aluminium die casting is a manufacturing process used to produce precise, complex, and high-quality metal components by forcing molten aluminium into a steel mold called a die. This process is widely used because aluminium is lightweight, corrosion-resistant, and has excellent thermal and electrical conductivity. Die casting allows manufacturers to create parts with smooth surfaces, thin walls, and accurate dimensions.

In aluminium die casting, the die is made from hardened steel and designed to withstand high pressure and repeated use. Molten aluminium is injected into the die cavity under high pressure, ensuring the metal fills even fine details of the mold. Once the aluminium cools and solidifies, the die opens and the finished part is ejected. Excess material is trimmed, and the component may undergo further finishing processes such as machining, polishing, or coating.

Aluminium die-cast parts are strong, durable, and have a high strength-to-weight ratio, making them ideal for applications where weight reduction is important. Common uses include automotive engine parts, housings for electronic devices, machinery components, and household appliances.

Overall, aluminium die casting is an efficient and cost-effective process for mass production. It offers consistent quality, excellent surface finish, and the ability to produce complex shapes, making it an important technique in modern manufacturing industries.

Additional Information:

• Production Capacity: 10000
• Delivery Time: 8 to 11 weeks
• Packaging Details: as par custome requirements

Die casting is used in various industries for producing components. Some common applications include:

1. Automotive: Engine components, transmission parts, and body panels.
2. Electronics: Enclosures, heat sinks, and hardware.
3. Military: Vehicle, weapon, and system components.
4. Furniture: Chair legs and decorative parts.

Additional Information:

• Delivery Time: 8 weeks
• Packaging Details: as par reqvairment

Aluminum alloys typically used in casting include:

• Al-Si (Aluminum-Silicon) alloys, often series 4xx.x, which improve casting fluidity and mechanical properties.
• Al-Si-Mg (Aluminum-Silicon-Magnesium) alloys, series 3xx.x, which provide a good combination of cost, strength, and corrosion resistance.
• AlCu (Aluminum-Copper) alloys, which can handle higher temperatures but require simpler shapes and thicker sections.
• AlMg (Aluminum-Magnesium) alloys, which offer good temperature performance and better castability than AlCu but lower strength.

We are engaged in offering Gravity Die Casting to our clients. Our range of all products is widely appreciated by our clients.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 to 9 weeks
• Packaging Details: as par reqvairment

Aluminum die casting is used in various industries for the production of lightweight and robust parts. It is commonly used in automotive, aerospace, electronics, and telecommunications applications.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 to 10 weeks
• Packaging Details: as par reqvairment

Aluminium casting parts are used in various applications, including:

1. Automotive parts: Transmission housings, pistons, and steering knuckles.
2. Small appliances and home items: Hand tools, lawnmowers, cookware, and patio furniture.
3. Medical devices: Surgical tools, monitor components, and hospital bed gearboxes

Additional Information:

• Delivery Time: 9 weeks
• Packaging Details: as par reqvairment

In addition to standard vehicle models, die castings are used to create components such as wheels, chassis, suspension systems, and body panels. These automotive die casting components can function in multiple vehicles or be sold as spare parts if their production runs exceed a manufacturer’s needs for its inventory

Additional Information:

• Delivery Time: 8 weeks
• Packaging Details: as par reqvairment

Automotive Industry: Engine blocks, cylinder heads, and crankshafts. Aerospace Industry: Structural components and housings. Machinery: Gearboxes, pump housings, and valve bodies. Construction: Architectural components and fittings.

Engineering casting is a foundational manufacturing process where molten material—typically metal—is poured into a mold cavity to create complex, 3D shapes. Unlike forging, which deforms solid metal, casting relies on the fluidity of liquid to fill intricate geometries that would be difficult or impossible to machine from solid blocks.

 

The Process Cycle

The lifecycle of a cast part generally follows these six stages:

 

1. Patternmaking: Creating a replica of the final part (in wood, plastic, or wax).

    

2. Molding: Forming a negative cavity around the pattern using materials like sand, ceramic, or metal.

    

3. Melting & Pouring: Heating the alloy to its liquid state and funneling it into the mold via a "gating system."

    

4.  Solidification: Allowing the metal to cool and take the mold's shape.

    

5. Fettling: Removing the casting and cutting away excess material like "risers" and "runners."

    

6. Finishing: Heat treatment or machining to reach final tolerances.

    

Key Casting Methods

• Sand Casting: Versatile and cost-effective for large parts like engine blocks.

   

• Die Casting: High-pressure injection into metal molds, ideal for mass-producing small, precise parts (e.g., smartphone frames).

• Investment Casting (Lost Wax): Used for high-precision components with complex details, such as turbine blades.

   

Casting is prized for its design flexibility and cost-efficiency in high-volume production, though it may require post-processing to achieve smooth surface finishes.

Additional Information:

• Production Capacity: as par reqvairment
• Delivery Time: 8 to 10 weeks
• Packaging Details: as par reqvairment

Reliability, versatility, workability, and price are among the many reasons industries choose non-ferrous alloys. Attributes of non-ferrous metals:

• A high strength-to-density ratio
• Corrosion-resistance
• Lightweight
• Highly conductivity
• Malleability
• Non-magnetic properties

Additional Information:

• Delivery Time: 9 weeks
• Packaging Details: as par reqvairment

Carbon and low alloy steel castings are used in parts for railroad cars, pumps and valves, heavy trucks, construction and mining equipment, and power generation equipment. Good applications utilize the performance of steel with the flexible geometry of a casting.

Additional Information:

• Production Capacity: 1000
• Delivery Time: 7 to 8 weeks
• Packaging Details: as par customers reqvar